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This note
contains a list of frequently asked questions on the subject of Capable to
Match (CTM).
- CTM performance -
Question :
How can I improve the CTM performance?
Question:
What is the influence of the late demand fulfilment strategy on the
performance?
Question:
Why does CTM take longer than usually to complete the planning run?
Question:
Why does the CTM planning run take longer when I use the field LIFPRIO
(delivery priority of the sales order) in the demand prioritization?
Question:
Why does the CTM planning fail and terminate with an error related to
memory consumption (TSV_TNEW_PAGE_ALLOC_FAILED)?
- CTM planning -
Question:
Why are some orders not deleted by a CTM planning run?
Question:
How does CTM select the PPM that will be used for a planning run?
Question:
What is the behaviour of the late demand fulfilment strategy?
Question:
Why does CTM create an excess of supply ?
Question:
Why does CTM create excess of supply within a demand?
Question:
Why does CTM create delayed planned orders?
Question:
Why does the CTM planning might result in shortages for some products when
I use the Interval Planning strategy with safety stock?
Question:
How can I set up the Interval Planning?
Question:
Why are some sales orders not considered during the CTM planning run?
Question:
Why does CTM create small orders?
Question:
Does CTM support subcontracting scenario?
Question:
Why are the planned orders not created in the first bucket?
Question:
Why does CTM create an excess of supply when I use the safety stock method?
Question:
How does CTM planning the amount of safety stock?
Question:
Why are the safety days' supply not considered during the CTM run ?
Question:
Why is there no stock available for a location product when you do a supply
simulation although, if you check the same location product in the product
view (transaction /SAPAPO/RRP3), you will find some available stock?
Question:
Why does the date creation of the planned orders differ between APO and
R/3?
Question:
Why stock transfer orders are created during shipping calendar's non
working days?
- Transportations lanes and PPMs (Quota arrangements,
procurement priorities and multi-level costs) -
Question:
What are the CTM restrictions regarding the definition of a PPM?
Question:
Does CTM take into account the transport costs for the selection of the
transportation lanes?
Question:
Why does CTM not select the transportation lane with the lowest procurement
priority?
Question:
Why does CTM not select the PPM with the lowest procurement priority?
Question:
Why does CTM not choose the PPM with the lowest multi-level cost?
Question:
Why does CTM select only one source of supply although you have maintained
several supply sources, locations (transportation lanes) and PPMs?
Question:
Why does a different supply distribution than the one maintained in the
quota comes out during the planning run?
Question:
Why does CTM fulfil a demand using the transportation lane with the lowest
priority?
Question:
Why is the PPM ignored during the planning run?
Question:
Why CTM does not plan for small quantities?
- Resources -
Question:
Why does CTM not create enough supply although capacity is set as infinite?
Question:
Why do I get an overload of the capacity consumption ?
Question:
Why does CTM not take into account the factory calendar for the resource?
Question:
Why does CTM not create planned orders for some resources?
Question:
Why CTM does not use the remaining resource capacity?
- Rules -
Question:
Why does CTM not create any substitution order to fulfil a demand covered
by a rule?
Question:
Why is the transportation time not taken into account?
- Aggregation -
Question:
How do I set up the aggregation functionality?
- Active Ingredient -
Question:
Was the Active ingredient functionality maintained within CTM?
Other terms
CTM,
performance, planning, quota arrangements, procurement priorities,
multi-level costs, resources, rules, aggregation, active ingredient
Solution
- CTM performance -
Question:
How can I improve the CTM performance?
Answer:
1) Hardware (technical improvements)
Regarding the hardware it is recommended to use a CPU with a high quality.
One CTM process uses one CTM engine process. With the setting (transaction
/sapapo/ctmcust) "asynch. LiveChache update" CTM engine uses two
threads. CTM engine can use max 2 cores or CPU. The performance by running
CTM in parallel mode. This means that several CTM processes are running at
the same time and they are all using different CTM engine processes ->
in this case more than one CTM engine process can be used at the same time.
2) Global customizing settings
The package size is the key parameter that can improve the performance if
you are using the asynchronous liveCache (LC) update.
In asynchronous update the system creates the orders in the LC after
planning the specified number of demands. At the same time, the system
continues with the CTM planning for the other demands.
The performance depends on the amount of planned orders that are created
per demand.
If you set up a package size of 1000 demands, this means that each 1000
demands CTM writes the results to the LC. If there are only 1000 planned
orders created for fulfilling these 1000 demands then the package size is
too small for an asynchronous run with a good performance because the CTM
run needs to stop each 1000 planned orders for triggering the LC writing.
This increases then the run time. In case there are 100.000 planned orders
created then the package size is too big because the CTM run for creating
these 100.000 planned orders needs probably longer than the parallel
writing of the results to the LC.
So the optimal package size makes the planning and writing to LC almost
parallel.
Apart from the package size of the asynchronous LC writing, there are three
more areas where packages must be defined.
- Package Size for Creating Orders. The value indicates how many orders can
be created in the LC at one time.
- Package Size for Creating Pegging Relationships. The value indicates how
many pegging relationships can be created in the LC at one time.
- Package Size for Order Selection. The value indicates for how many
location products a LC request can be started at one time (package size for
reading orders from LC in a way that CTM can use them for planning).
It is difficult to give recommendations regarding these package sizes
because one needs to play around in a specific situation to improve the
performance. So consider the following values as an orientation.
Regarding the package size of the Order Creation a value smaller than 1000
can be recommended (default value is 500 orders), but also a value up to
5000 can be efficient. In case of performance issues it is recommended to
run CTM with different package sizes: 500, 1000, 2500, 5000 and see whether
one of these settings can improve the performance.
Regarding the package size for creating pegging relationships a value
bigger than 1000 is recommended. The default value is 5000 pegging relationships.
The setting for the Order Selection is based on location-products, which
implies that if the setting is currently 5000, CTM reads the orders for the
first 5000 location-products and sends them in one package from the LC. If
the average amount of orders per location-products combination is 10 (each
location-product has in average 10 orders) the result is 50.000 orders
transferred in the package.
As this setting depends on the amount of orders existing per
location-product, one needs to play again with different settings in case
of performance issues. Generally it is recommended to have a value smaller
than 10.000.
3) Planning profile (business improvements)
Apart from the customizing settings, the performance depends on many other
criteria like the Master Data Selection, Order Selection, Selected Demands,
Planning Period, Product-Location restrictions.
If you want to improve the performance you should create a master data
selection which contains only the objects in the model which are actively
planned by the CTM run.
You can check whether it is possible to divide your supply chain in
separate independent model parts. This covers a big performance improvement
potential because the independent parts of the chain can be planned in
parallel.
Then the order selection, especially the size and data requirements, is one
of the major areas where you can improve the performance.
During the deletion of orders in a CTM planning run, several checks that
are not always required are run. The parameter 'FAST_DEL' skips some checks
of the normal planning run to improve the planning run time. The parameter
is activated if you set Value1 of the planning parameter to X. In this
case, no information is analysed on pegging, input or output nodes during
order selection. Therefore, the parameter can only be reasonably used with
the planning mode "Regenerative planning" (Replan all Orders) and
the deletion mode "All unfirmed orders" (Delete all Orders that
are not firmed). Note that in this case, only the status and the type of
the order are analyzed for the deletion decision. This means that all
planned orders or purchase requisitions are deleted, if they were not
firmed manually (Output fix) and contain at least one location product that
is contained in the CTM master data selection. This parameter must not be
used if you use a subcontracting scenario. In this case, inconsistencies
can occur between the data in APO and the R/3 System because subcontracting
purchase requisitions are deleted but not the subcontractor planned order
at the subcontractor side.
Notice that since release SCM 4.0 the parameter 'FAST_DEL' is obsolete and
has been replaced with the planning step (Technical Settings tab) End
Planning Run after Oder Selection in combination with Do Not Check Order
Details.
CTM run time depends on the number of demands. Consequently if your
business need for CTM does not require all demands simultaneously, you can
perform CTM runs using a demand selection. You can cut down on run time if
you can first reduce the amount of demands considered in the planning run.
Another factor to take into account is the planning period set for the CTM
profile. You can implement a horizon in the work area which includes only
those demands that can be planned during the horizon of the CTM run. That
is, exclude any periods containing demands which cannot be planned.
Consider also whether you can meet your business requirements by
restricting your demands by product-location. You can experience long run
times because in a large supply chain you do not restrict the demands by
product-location combination.
--------------------
Question:
What is the influence of the late demand fulfilment strategy on the
performance?
Answer:
The fastest strategy is the Standard Procedure for Scheduling.
With the 'Keep Lateness to a Minimum' strategy, the CTM planning
run takes longer than it does with the standard procedure.
The Gradually Postpone Demand Date can be extremely time consuming if you
have selected a large time period for the late demand fulfilment (/SAPAPO/CTMCUST)
and entered a low value under Offset.
--------------------
Question:
Why does CTM take longer than usually to complete the planning run?
Answer:
You can experience a very long run time when a large number of orders are
split. The consequence is a bottleneck situation when writing the results
to the LC.
This order splitting occurs usually in time continuous planning and it
depends on the constraints used for the CTM planning. When one of the
constraints leads to a complete fail CTM tries to fulfil the demand using
the smallest possible quantity.
So the main rule is that CTM tries to fulfil demands on time using all
existing alternatives. Thus if several alternative resources exist CTM uses
in the worst case all of them just to fulfil the demand on time.
Therefore orders with varying quantities could appear. These orders can be
so small that they cannot be used for an efficient production.
It is highly recommended to use the maximum scheduling time to end the
scheduling of those demands which result in this splitting.
--------------------
Question:
Why does the CTM planning run take longer when I use the field LIFPRIO
(delivery priority of the sales order) in the demand prioritization?
Answer:
When you use the field LIFPRIO, CTM reads data related to sales.
As the treatment has to be carried out for each demand and not
collectively, this has a bad impact on the run time and the CTM planning
run takes longer.
An alternative is to split the CTM planning.
You can face a similar problem when you use the following criteria: ANTLF,
DELNR, DELPS, ERTMS, GRKOR, KUNNR, LFTMS, PSTYV, VBTYP, BMENG, WMENG,
GMENG, CNFPART .
--------------------
Question:
Why does the CTM planning fail and terminate with an error related to
memory consumption (like TSV_TNEW_PAGE_ALLOC_FAILED)?
Answer:
This might happen when the model is too big. If you check the trace file of
the CTM run and its size exceeds 500 MB then you can face a memory problem
during the run. In order to avoid this problem you have to split the model
into separate independent parts.
Notice that the CTM run generates a trace file. This trace file is recorded
if you have previously set in the customizing (Optimization Server Master
Data) the status of the CTM engine as L Active(Logging Switched On) and you
have entered a log directory.
Transaction SPRO: mySAP SCM -> APO -> Basis Settings ->
Optimization -> Basic Functions - > Maintain Master for Optimization
Server
A memory consumption problem might also happen when the CTM engine takes a
long time to compute a solution for some demands.
In this case you should run CTM with a Maximum Scheduling Time value.
- CTM planning -
Question:
Why are some orders not deleted by a CTM planning run?
Answer:
Fixed orders (also called firmed orders) cannot be deleted by a CTM
planning run.
An order is fixed if one of the following conditions is fulfilled:
1. The order was fixed manually in the PP/DS product view.
2. A CTM planning run can only delete planned orders, purchase
requisitions, transfer-requisitions and substitute-requisitions. All the
other order types (forecasts, sales orders, stocks, etc.) cannot be deleted
at all by a CTM planning run. Therefore these orders are always considered
fixed by CTM.
Subcontracting scenario is an exception to this rule. If a purchase
requisition for a subcontractor is deleted the corresponding subcontractor
production order is also deleted even if it is fixed.
3. Already created PP/DS orders are considered as fixed if a CTM planning
run creates SNP orders, but created SNP orders are not fixed when CTM
creates only PP/DS orders.
4. CTM considers orders which are not inside the planning horizon as fixed.
An order is considered fixed if the start date is before the planning start
date or if the end date is after the planning end date.
Orders that are lying inside the planning horizon and have been pegged to
orders or demands outside the planning horizon are considered fixed.
This effect is amplified when you use dynamic pegging.
As from release 4.0 the dynamic pegging can be deactivated from the product
location master data but switching off the dynamic pegging has side effects
and the safety stock functionality does not work anymore.
In order to reduce this effect in release 3.1, we can recommend you to
decrease the Maximum earliness in the product location maintenance (tab
Demand -> Pegging -> Dynamic pegging -> Maximum earliness of a
receipt) from 100,000 hours to 1 minute.
5. CTM does not delete any planned orders within the production horizon.
These orders are considered fixed. The horizon starts on the system date
(or the date you specified as the planning start in the CTM profile).
6. Orders which have at least one component that does not belong to the
master data selection of the CTM profile are considered fixed.
--------------------
Question:
How does CTM select the PPM that will be used for a planning run?
Answer:
A five-step process specifies which PPM will be used for a planning run.
The selection stops as soon as one PPM is left based on the selection
criteria. Here are the five steps of the selection process:
1) On-time fulfilment.
First, CTM looks for PPMs that can fulfil the demand on time.
2) Priority or Quota.
If both are maintained, the quota will be considered. Otherwise, the
priorities (multilevel costs of the plan) for the single PPMs are taken
into account.
3) Validity period.
The PPM with the validity period that is the closest to the demand date
will be selected.
4) Lot size.
The following process is used:
- The PPM with the greatest maximum lot size is considered first.
- Then the PPM with the smallest minimum lot size is used.
- If no PPM was selected, a random selection will pick a PPM.
5) If the demand cannot be fulfilled on time, CTM starts late demand
handling and steps 2 to 4 are repeated.
--------------------
Question:
What is the behaviour of the late demand fulfilment strategy?
Answer:
The general late demand behaviour of CTM is as follows: no matter whether
CTM is run in backward or forward scheduling mode, when the demand cannot
be fulfilled on-time CTM starts the late demand handling.
With the default method for late demand handling (Standard Procedure for
Scheduling - BackwardProjection3), each day after the demand date is
checked for available capacity to fulfil or fulfil partially the demand
quantity. CTM steps forward day by day until it cannot fulfil any quantity.
As soon as CTM does not find a partial solution, it switches to forward
scheduling and looks for enough quantity to fulfil a minimum quantity in
order to find the date closest to the original due date within the late
demand fulfilment frame. With the solution found in forward scheduling, CTM
calculates the final solution by using the new date and applying the
backward strategy.
With the Keep Lateness to a Minimum strategy (BackwardProjection5), CTM
tries to find the earliest solution in late demand handling. Priorities and
costs are ignored. This option is more time-consuming than the first option
because CTM has to check several alternatives.
With the Gradually Postpone Demand Date strategy (Late Demand Offset), CTM
does not apply a forward scheduling shift. You have to specify a number of
days (N) and then CTM always add N days to the original due date. So CTM
first tries to satisfy the demand on-time. If it does not find the
solution, it tries to satisfy the demand N days later. If it still does not
find a solution, it tries to satisfy the demand 2*N days later and so on.
There is no forward step.
--------------------
Question:
Why does CTM create an excess of supply?
Answer:
The excess of supply might result from the lot size specifications.
For example the product A at location Loc1 has a minimum lot size of 100
and the input component B at location Loc1 has a minimum lot size of
50.000. When you use backward scheduling CTM creates orders of lot 100 for
the product A in order to fulfil demands at time t1, t1-x and t1-2x.
--------o--------------o--------------o--------> t
t1-2x t1-x t1
The corresponding input component B is also created in the same order. But
the supply of 50.000 created at time t1 cannot be used for the demand at
time t1-x and so on. Consequently CTM creates multiple orders of 50.000 and
you get an excess of supply.
To correct this situation you can define another CTM profile and plan for
product B only. This profile will correct the excess stock situation.
--------------------
Question:
Why does CTM create excess of supply within a demand?
Answer:
CTM is not able to consume the excess of supply created by orders from the
same demand.
The excess of supply created by orders in a demand can only be used
(consumed) by the next demands.
A workaround is to run CTM twice by splitting the production line via a
master data selection.
--------------------
Question:
Why does CTM create delayed planned orders?
Answer:
Usually the reason for the delayed fulfilment of the forecast is that there
are restrictions concerning the procurement of the product required. CTM
cannot fulfil the demand on time and uses the late demand fulfilment strategy.
--------------------
Question:
Why does the CTM planning might result in shortages for some products when
I use the Interval Planning strategy with safety stock?
Answer:
The Interval Planning strategy is a process where the entire planning
horizon of a CTM planning profile is divided into individual intervals. CTM
planning processes the intervals sequentially. For each interval, CTM first
fulfils demands and then creates possible safety stock. You should take
into account that demands from one interval can consume receipts that were
created as safety stock in a previous interval.
--------------------
Question:
How can I set up the Interval Planning?
Answer:
Interval Planning requires the CTM profile to be set with the Fixed Pegging
strategy to run successfully.
Many intervals will decrease performance substantially.
If interval planning shall be applied for safety stock planning, check
whether you can switch to a safety days of supply scenario without interval
planning.
The safety stock setting 'Stock is Available' with interval planning
is not recommended and supported. Please do not use it.
--------------------
Question:
Why are some sales orders not considered during the CTM planning run?
Answer:
Sales orders are not relevant for CTM planning when they are not pegging
relevant. Please check the flag Not Pegging-relevant in the product view.
Only sales orders that are relevant for pegging are taken into account for
demand prioritization.
--------------------
Question:
Why does CTM create small orders?
Answer:
Please check the Performance chapter and the question: Why does CTM take
longer than usually to complete the planning run?
Notice that in backward scheduling with time-continuous scheduling a short
resource slot with high capacity can be used to place a lot of small
quantity orders to minimizing earliness.
--------------------
Question:
Does CTM support subcontracting scenario?
Answer:
CTM only supports subcontracting with source location. If you want to use
subcontracting within your CTM planning run, you have to model the source
location and you have to create the products for your supplier locations.
Notice that subcontracting works only for PPMs and orders of type PP/DS
before release SCM 4.0.
Since release SCM 4.0 it also works for SNP.
--------------------
Question:
Why are the planned orders not created in the first bucket?
Answer:
The planned orders cannot be created in the first bucket (bucket-oriented
planning) when the planning start date cannot be assigned to a time zone,
thus resource grid for first bucket and planning start do not match. The
CTM planning time stream is defined and used with reference to the UTC time
zone. The reason is that the planning start is unique for all locations of
a supply chain network. As a work around you can decrease the planning
start date.
--------------------
Question:
Why does CTM create an excess of supply when I use the safety stock method?
Answer:
The standard safety stock method uses a second run to fulfil the
requirements for the safety stock. CTM checks the inventory profile and as
soon as there is a need it creates a virtual demand for the second run.
With this method CTM creates demands at a certain point of time to maintain
safety stock level irrespective of the orders created further down the
timeline. Consequently you can get an excess of supply, especially when
lotsize settings are being considered.
For example you can face a situation with no stock at the beginning of
the planning period and then several big forecasts at the end.
In this case CTM creates a demand for the safety stock without taking
into account the following forecasts (which have been supplied in the first
run).
In order to mitigate the creation of excess of supply you can use the
control parameter SSTOCK_MODE:
SSTOCK_MODE
Do not use in SCM 5.0 or higher. Instead use in CTM profile ->
Supplies with 'Build Up Safety Stock'
Do not plan Demands indicator = SSTOCK_MODE Value1 = X.
Consider Supply Shortage indicator = SSTOCK_MODE Value2 = X and 1 and 2
Stock is Available indicator = SSTOCK_MODE Value2 = 0 and 2.
Release APO 3.0A (SP20+) APO 3.10 SCM 4.0 SCM 4.1
Parameter used in Safety Stock Run (ABAP)
Parameter has to be set by User
Value 1 = "", X (Parameter active also if Value 1 not set)
Value 2 = 0, 1 (previously X) or 2
Description: Demands and Safety Stock fulfilment can be done in the same
CTM run. Applied only if safety stock rebuild active.
If Value 1 is set the order selection of the normal run is performed but
the planning of normal demands is skipped. The safety stock run is
performed as usual.
In the safety stock run, CTM creates virtual demands to trigger building up
to the desired safety stock level.
If Value 2 = 1 or 2 the net calculation of the inventory also takes into
account the backlog of normal demands. By default, the safety stock run
doesn't take into account the backlog of normal demands, which is
determined by the unpegged quantity.
If value 2 = 0 or 2 , available stock is not blocked for safety stock
requirement of the same location product, but is visible to dependent
requirements during planning. However stock with a pegging relation is not
available and remains untouched.
The combination of both values can be used to plan normal demands and
safety stock in one run. This allows avoiding interval planning in case of
time-dependent safety stock. This setting is only suitable if safety stock
is considered exclusively for finished products because normal demand
counts up against decreasing safety stock level. In this case parameters
SSTOCK_EARLYFRAME and SSTOCK_LATEFRAME should be applied.
---------------------
Question:
How does CTM planning the amount of safety stock?
Answer:
The amount of safety stock is calculated in the beginning of the CTM
planning. Temporary not satisfiable safety stock quantities do not have any
influence on the level of the future safety stock. If the safety stock
cannot be fulfilled in the beginning of the planning horizon this amount
will not be fulfilled later - the whole missing amount remains missed. If there
is no demand for a certain bucket no safety stock is planned for this
period neither.
--------------------
Question:
Why are the safety days' supply not considered during the CTM run?
Answer:
You have defined a safety lead-time (X days) for a product. However, the
CTM result does not consider this lead-time. You should check whether there
is another constraint defined for this product like the OrderCreationFrame
(global settings for CTM). You can also see the OrderCreationFrame time in
the demand list. With this parameter you force the engine to create all
orders within Y days (Y
--------------------
Question:
Why is there no stock available for a location product when you do a supply
simulation although, if you check the same location product in the product
view (transaction /SAPAPO/RRP3), you will find some available stock?
Answer:
The reason there is no stock displayed is because the stock quantity is
pegged to demands which are not planned in the current CTM profile. Only
the supply elements that are not pegged to any demands or which are pegged
to the demands selected for planning are taken as valid supplies for CTM
planning.
Otherwise it would change the planning situation for the demands that are
not selected for planning. You can see the selected demands for a profile
in the demand simulation.
--------------------
Question:
Why does the date creation of the planned orders differ between APO and
R/3?
Answer:
You should make the time zone setting similar in both R/3 and APO systems.
--------------------
Question:
Why stock transfer orders are created during shipping calendar's non
working days?
Answer:
In order to consider the shipping calendar of the issuing plant of a stock
transport purchase order, a goods issue time in the product view has to be
maintained. The same behaviour applies for the receiving calendar and the
GR time. See note 619478.
- Transportations lanes
and PPMs (Quota arrangements, procurement priorities and multi-level costs)
-
Question:
What are the CTM restrictions regarding the definition of a PPM?
Answer:
The following points should be considered:
- Activities need to be in a linear sequence.
However CTM supports the feature minimum/maximum duration between the end
and the start of an activity. This allows to model minimum or maximum
breaks between activities. By default this is only possible for PP/DS PPMs
and the SNP PPMs cannot have any breaks between activities.
The planning parameter ACTREL_MAX allows to set a global value for breaks
between activities when using SNP PPMs. Please check note 512763 for a
detailed description of the planning parameter.
- CTM only supports relation type 'end-start relationship'.
- In releases APO 3.0 and 3.1 all input components have to be assigned to
the first activity of the PPM and all output components have to be assigned
to the last activity.
Components from activities in between the first activity and the last one can
be assigned to the first or the last activity by using the planning
parameter COMP_REASSIGN. This parameter assigns output components to the
end activity and input components to the start activity. Please check note
506700 for a detailed description of the planning parameter.
In release SCM 4.0 an enhancement allows the assignment of input activitiy
in the PPM. Output products/components still need to be assigned to the
last activity.
- When setting the capacity consumption (variable/fixed) you have to be
aware of the dependencies between consumption/duration and type of PPM.
For SNP PPMs (bucket oriented planning) a variable and a fixed consumption
can be used but only in combination with a fixed duration. A variable
duration for bucket planning is not possible.
For PP/DS PPMs (time continuous planning) only a fixed consumption can be
utilized but this can be combined with a fixed or a variable duration.
--------------------
Question:
Does CTM take into account the transport costs for the selection of the
transportation lanes ?
Answer:
CTM does not take into account the transport costs. In case of
transportation lanes only the quota arrangements or the procurement
priorities are considered. In case both are maintained in the
transportation lane, the procurement priority is ignored. The comparison of
costs is more in line with the functioning of the optimizer which is
targeted at maximizing the profits by using the lowest cost procurement
alternative across locations.
--------------------
Question:
Why does CTM not select the transportation lane with the lowest procurement
priority?
Answer:
You have maintained several transportation lanes for the same location. If
one quota exists, all other procurement priorities are ignored, even if
they are maintained for a different time period.
For instance assume the following situation is modelled:
From 01.xx to 07.xx
Transportation lane 1 -> quota arrangement 30%
Transportation lane 2 -> quota arrangement 70%
From 07.xx to 10.xx
Transportation lane 1 -> procurement priority 1
Transportation lane 2 -> procurement priority 2
In this situation quotas and priorities are mixed. Therefore, only the
quotas would be used and the procurement priority would be ignored
completely.
Notice that this restriction is only valid per location and it is possible
to have quotas at one location and priorities at another location.
--------------------
Question:
Why does CTM not select the PPM with the lowest procurement priority?
Answer:
PPM procurement priorities are not considered by CTM and only multi-level
fixed and variable costs for the plan are used by CTM.
Notice that the procurement priority is available as from release
SCM 4.1.
--------------------
Question:
Why does CTM not choose the PPM with the lowest multi-level cost?
Answer:
During the process that specifies which PPM will be used for a planning
run, the system checks multi-level costs and quota arrangements.
If both are maintained, the quota will be considered and the multi-level
cost will be ignored.
--------------------
Question:
Why does CTM select only one source of supply although you have maintained
several supply sources, locations (transportation lanes) and PPMs?
Answer:
If a specific quota is maintained for only one of the supply source, no
matter which value it is, then everything is taken from this source.
Nothing from the other sources will be delivered to fulfil a demand.
--------------------
Question:
Why does a different supply distribution than the one maintained in the
quota comes out during the planning run?
Answer:
The reason is a limitation from other constraints like capacity
constraints.
For example you have maintained a quota of 60 and 40% and after the
planning run the supply is distributed as 10 and 90%.
--------------------
Question:
Why does CTM fulfil a demand using the transportation lane with the lowest
priority?
Answer:
If the demand is fulfilled late and you use Keep Lateness to a Minimum
procedure (BackwardProjection5), CTM planning selects the source of supply
as early as possible and it only considers priorities, costs and quota
arrangements when there are several sources of supply with the same
availability date.
--------------------
Question:
Why is the PPM ignored during the planning run?
Answer:
In case of SNP planning when the mode duration is less than 1 day, then
such a mode is ignored.
In case no further modes are available then the engine fails to find any
solution. The engine internally does not change the duration to 1 day if it
is less than 1 day.
---------------------
Question:
Why CTM does not plan for small quantities?
Answer:
Here are some boundaries that the engine supports. If the values are
outside these limits then a PPM cannot be used.
Minimum material consumption 0.001 units
Minimum resource consumption 0.001 units
Minimum duration 1 sec
Maximum resource consumption 10^19 units
To solve the minimum duration, use a fixed duration of 1 sec in the PPM.
This way the min duration of the activity will always be greater than 1
sec. This can be done either manually by adding 1 sec in the PPM or by
using the BADI /SAPAPO/CTM_SOSINT.
- Resources -
Question:
Why does CTM not create enough supply although capacity is set as infinite?
Answer:
CTM is handling "true" infinite capacity only in release SCM 4.1.
In previous releases the infinite capacity is simulated by using 2^30 as
maximum capacity. In some cases this limit can be reached. To minimize the
problem you can use the planning parameter 'Precision', which allows larger
values during the planning but provides less accuracy. The value of 1000 is
used as a default setting and you have to enter 1, 10 or 100 for the Value1
of the planning parameter.
With the value 1, all decimal places disappear for the available resources.
Precision
Parameter Name Precision
Release APO 3.0A (SP12+)
Parameter used in CTM engine
Parameter has to be set by User
Value 1 1, 10, 100 or 1000
Value 2 Not relevant
Description Precision of capacity / capacity consumption
--------------------
Question:
Why do I get an overload of the capacity consumption?
Answer:
1)The overload situation comes probably from existing firmed planned
orders. CTM cannot consume more than the available resource capacity
unless you plan infinitely. It is advisable to check first the capacity
situation of the resource (master data check) before running CTM.
2) The overload of the resource might result from the combination
of infinite and finite capacity planning. Infinite capacity creates orders
in a parallel mode although finite capacity creates orders in a sequential
mode. As the capacity data of CTM reflects correctly the combination of
infinite and finite capacity there is no plan to change the current
behaviour.
--------------------
Question:
Why does CTM not take into account the factory calendar for the resource?
Answer:
The length of the time stream of the resource in the LC does not longer
correspond to the planning period. Consequently no factory calendar is
taken into account. You have to update regularly the resource time stream.
You can display the length of the time stream in the liveCache via
transaction /SAPAPO/REST02 by clicking on the GUID in the "Time stream
ID" field.
Note 550330 provides you with a detailed explanation regarding the
procedure:
'The length of the time stream in the liveCache is defined by the fields
LC_DAYS_MINUS and LC_DAYS_PLUS in relation to today (planning parameter TAB
in the resource maintenance). As time goes by, the length of the time
stream and the available capacity from "today" is thus
continuously reduced. To keep the time stream to the relevant length
(length set for planning), you should periodically schedule the report
/SAPAPO/CRES_CREATE_LC_RES ...'
--------------------
Question:
Why does CTM not create planned orders for some resources?
Answer:
1) The resource capacity profile might not be fully generated in the LC for
the complete planning horizon. You can use transaction /SAPAPO/REST02 to
generate it.
2) The resource might not be updated in the LC with the correct bucket
profile (start and end date time for each bucket). If you compare resources
there is maybe a bucket offset. In the PPM the condition for
the minimum and maximum value for the activity relationship cannot be
satisfied due to the bucket offset.
You can check it using transaction /SAPAPO/REST02.
--------------------
Question:
Why CTM does not use the remaining resource capacity?
Answer:
Check the resource calendar.
If the calendar days are maintained from 0:00 to 23:59, such calendar
maintains an interval of 1 second non working time.
This break prevents the complete consumption of the capacity of the
resource: orders start one second before the next higher capacity is
available. Maintain the days from 0:00 to 24:00.
This applies for shipping calendars as well.
- Rules -
Question:
Why does CTM not create any substitution order to fulfil a demand covered
by a rule?
Answer:
Substitution orders are only created if there is some available supply for
the substitute products.
--------------------
Question:
Why is the transportation time not taken into account?
Answer:
You have defined a cross location substitution to substitute a product.
Unfortunately with this configuration the transport duration from location
Loc1 to location Loc2 is not taken into account. In order to include the
transport duration you should first create a transportation lane for
product Prod1 from location Loc1 to location Loc2 and then a product
substitution with a single location like defined below:
Location Product Sub.
location Sub. product
Loc2 Prod1 <= Loc2 Prod2
During the planning run CTM considers the transport duration from
the transportation lane and then proceeds to the product substitution.
Location substitutions is not viable because CTM already tries to check all
transportation alternatives by using existing transportation lanes.
Not recommended - location substitution :
Location Product Sub.
location Sub. product
Loc1 Prod1 <= Loc2 Prod2
It is recommended to set up a product substitution scenario.
Products might only substitute products within the same location.
Location Product Sub.
location Sub. product
Loc1 Prod1 <= Loc1 Prod2
- Aggregation -
Question:
How do I set up the aggregation functionality?
Answer:
The aggregation is done based on the time stream maintained in the
"Planning Scope" tab. The degree of aggregation is based on the
defined period in the time stream. For instance if days are defined then
all demands and supplies are summarized on a daily basis, if weeks are
defined the same is done on a weekly basis.
In the customizing (transaction /SAPAPO/CTMCUST - tab "General
Customizing"), it is necessary to define at which part of the
aggregated period the supplies or demands are requested.
For instance you can specify that weekly aggregated demands are available
at the beginning of the week, at the middle or at the end.
It is also possible to define the date of availability at the date of the
first or last order of all orders in one aggregation period. Generally it
is recommended to set aggregated demands to the beginning of the period and
supplies to the end. The reason for this is "to make" demands as early
as necessary to make sure they can be fulfilled on time and "to
make" supplies as late as necessary to increase the possibility that
the available resource offer can cover the requested quantity on time.
To apply the aggregation functionality it is necessary to set the
aggregation flag in the "Aggregation" tab and enter the
corresponding (ATP) category in the table beneath the flag.
The aggregation is generally only possible for demands and supplies which
are shown in the demand/supply simulation.
Aggregation can take place during a safety stock run as of release 5.0.
Planning parameter SRCAT_AGGREGATION triggers aggregation of the safety
stock requirement (category 'SR').
- Active Ingredient -
Question:
Was the Active ingredient functionality maintained within CTM?
Answer:
No. For this reason, it is not recommended to maintain products with active
ingredient's settings.
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Release Status:
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Released for Customer
|
|
Released on:
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10.12.2009 10:02:49
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Master Language:
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English
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Priority:
|
Recommendations/additional info
|
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Category:
|
FAQ
|
|
Primary Component:
|
SCM-APO-SDM-CTM Capable-to-Match
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Software
Component
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Release
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From
Release
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To
Release
|
And
subsequent
|
|
SCM
|
400
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400
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400
|
|
|
SCM
|
410
|
410
|
410
|
|
|
SCM
|
500
|
500
|
500
|
|
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Related Notes
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